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INFORMATION ON OUR PRODUCTS

Blast cleaning with Steel Shots or Steel Grits is mainly of two types depending on the method of propelling of abrasives

  1. Airless Shot Blasting Machine uses a motor driven Bladed Wheel rotating at high speed. The Steel Shots are blasted by this Bladed Wheel. It employs centrifugal force to propel the Steel Shots onto the component. The position of the Wheel from which the Steel Shots are blasted is controlled to aim the blast in the desired direction. The advantages of the Wheel Blasting Machine are
    • easy control of Steel Shot velocity and
    • high production capacity.
  2. Air based Shot Blasting systems introduces the abrasives by direct pressure from a stream of compressed air directed through a nozzle onto the job. This has been developed for high intensity blasting with relatively small sized abrasives. It also allows the blasting of deep holes and cavities.

Basic components of Shot Blasting Machines are as follows

  1. Shot Blasting Wheels are either uni-directional or bi-directional and is made of Special Alloy Steel. The bi-directinal wheel is designed to rotate in either direction at its full capacity. The Bladed Wheel uses centrifugal power to Shot Blast the component.
  2. Recycling Systems recycles and reuses the abrasives for further blasting.
  3. Shot Blasting Cabinet Liners keep the shots from damaging the interior of the machine or exiting the machine
  4. Abrasive Resistant Rubber Sheets also help ensure that the shots don’t get expelled from the machine.
  5. Separator System/Abrasives Recycling System that reconditions the Steel Shots for re-use.
  6. Dust Collector Bag is responsible for removing the dust and the residue accumulated by blasting the component abrasive blasting to provide environmentally safe working conditions and improve efficiency of the machines.

The components of the Bladed Wheel unit are as follows:

  1. Shot Blasting Blade
    Our Blades are made of High Chrome Alloy Castings and are Shell Moulded Castings. These are fixed in the Shot Blasting Wheel which uses centrifugal force to blast the Steel Shots at the job.
  2. Impeller/Pre-Accelerator
    Our Impellers are made of High Chrome Alloy Castings in a Shell Mould. The Impeller distributes the Steel Shots onto each of the Shot Blasting Blades.
  3. Control Cage/Distributor
    The pattern of blasting of shots is regulated by the Control Cage. The positioning of the Control Cage decides the coverage and the efficiency of the blasting process.
  4. Feed Spout
    Our Feed Spouts are made of Special Alloy Casting. They feed shots into the centre of the Impeller to blasting.
  5. Shot Blast Wheel
    Our Shot Blasting Wheel is made of a special alloy steel, duly heat treated up to 60 HRC and dynamically balanced.
  6. Shot Blasting Wheel Unit Assembly
    Our Guard Housing Wheel Unit is made of MS or High Manganese Steel and is either two sided or single sided. It is mounted on to a Wheel Hub attached to a Unit Bearing Assembly.

Abrasive Handling Parts

  1. Elevator Belts/Assembly
    We provide Elevator Belts of various sizes. This is based on the volume of Steel Shots being handled by the system. We also supply Rubberised Elevator Head and Boot Pulleys.
  2. Separators
    The Separator Assembly is another important part of the Shot Blasting Machine. It is in the Separator Assembly that the returned shots are separated from waste before feeding them again to the Blasting Wheel. Our separtors are higly cost-efficient.
  3. Rotary Screen and Screw ConveyorThe Rotary Screen separates the abrasives from foreign particles and conveys the abrasives through the screw conveyor to the elevator assembly.

Dust Collector

There are three types of Dust Collectors- Bag type, Pulse Jet Type and Cartridge type.

  1. Bag Type
    We provide Dust Collector bags of various models and sizes. They are very important in operating the Shot Blasting System economically and efficiently. The sizes are customised as per the requirement.
    After each operation the Dust Collector has to be turned off in order to clean the bags, which is repeated as per the requiremtn of the bag. This is calculated with a Manometer that is connected to the Collector to measure the pressure differential between the dirty and the clean side of the Collector.
  2. The Pulse Jet and the Cartridge types are also available. They collect the dust on the outside of the filters. The cleaning is done using compressed air and gravity. The dust eventually falls into the Hopper.

Blasting of a component with Steel Shots or Steel Grits is mainly done by two methods depending on the method of propulsion of abrasives

  1. Airless Shot Blasting Machine uses a motor driven Bladed Wheel rotating at high speed. The Steel Shots are blasted by this Bladed Wheel. It employs centrifugal force to propel the Steel Shots onto the component. The position of the wheel from which the Steel Shots are blasted is controlled to aim the blast in the desired direction. The advantages of the Wheel Blasting Machine are
    • easy control of Steel Shot velocity and
    • high production capacity.
  2. Air based Shot Blasting systems introduces the abrasives by direct pressure from a stream of compressed air directed through a nozzle onto the job. This has been developed for high intensity blasting with relatively small sized abrasives. It also allows the blasting of deep holes and cavities.

The basic components of Shot Blasting Machines we provide are as follows

  1. Shot Blasting Blade
    Our Blades are made of High Chrome Alloy Castings and are Shell Moulded Castings. These are fixed in the Shot Blasting Wheel which uses centrifugal force to blast the Steel Shots at the job.
  2. A Recycling System recycles and reuses the abrasives for further blasting.
  3. Shot Blasting Cabinet Liners keep the shots from damaging the interior of the machine or exiting the machine
  4. Abrasive Resistant Rubber Sheets also help ensure that the shots don’t get expelled from the machine.
  5. A Separator System/Abrasives Recycling Systemreconditions the Steel Shots for re-use.
  6. A Dust Collector Bag is responsible for removing the dust and the residue accumulated by blasting the component abrasive blasting to provide environmentally safe working conditions and improve efficiency of the machines.

The components of the Bladed Wheel unit are as follows:

  1. Shot Blasting Blade
    Our Blades are made of High Chrome Alloy Castings and are Shell Moulded Castings. These are fixed in the Shot Blasting Wheel which uses centrifugal force to blast the Steel Shots at the job.
  2. Impeller/Pre-Accelerator
    Our Impellers are made of High Chrome Alloy Castings in a Shell Mould. The Impeller distributes the Steel Shots onto each of the Shot Blasting Blades.
  3. Control Cage/Distributor
    The pattern of blasting of shots is regulated by the Control Cage. The positioning of the Control Cage decides the coverage and the efficiency of the blasting process.
  4. Feed Spout
    Our Feed Spouts are made of Special Alloy Casting. They feed shots into the centre of the Impeller to blasting.
  5. Shot Blast Wheel
    Our Shot Blasting Wheel is made of a special alloy steel, duly heat treated up to 60 HRC and dynamically balanced.
  6. Shot Blasting Wheel Unit Assembly
    Our Guard Housing Wheel Unit is made of MS or High Manganese Steel and is either two sided or single sided. It is mounted on to a Wheel Hub attached to a Unit Bearing Assembly.

Abrasive Handling Parts

  1. Elevator Belts/Assembly
    We provide Elevator Belts of various sizes. This is based on the volume of Steel Shots being handled by the system. We also supply Rubberised Elevator Head and Boot Pulleys.
  2. Separators
    The Separator Assembly is another important part of the Shot Blasting Machine. It is in the Separator Assembly that the returned shots are separated from waste before feeding them again to the Blasting Wheel. Our separtors are higly cost-efficient.
  3. Rotary Screen and Screw ConveyorThe Rotary Screen separates the abrasives from foreign particles and conveys the abrasives through the screw conveyor to the elevator assembly.

Dust Collectors

There are three types of Dust Collectors- Bag type, Pulse Jet Type and Cartridge type.

  1. Bag Type
    We provide Dust Collector bags of various models and sizes. They are very important in operating the Shot Blasting System economically and efficiently. The sizes are customised as per the requirement.
    After each operation the Dust Collector has to be turned off in order to clean the bags, which is repeated as per the requiremtn of the bag. This is calculated with a Manometer that is connected to the Collector to measure the pressure differential between the dirty and the clean side of the Collector.
  2. The Pulse Jet and the Cartridge types are also available. They collect the dust on the outside of the filters. The cleaning is done using compressed air and gravity. The dust eventually falls into the Hopper.

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